Putting heavy-duty truck aerodynamics to the test

Putting heavy-duty truck aerodynamics to the test

In the fight for fuel efficiency, fleet managers are assaulted with a litany of efficiency products that claim to reduce fuel usage. The aerodynamic product category is starting to come into its own, where the impact has shifted the question from “Do these products work?” to “How do these products work for my fleet?”

There are a myriad of aerodynamic products for both the truck and trailer, and there has been success in the market place for these products. Just look at the demand for the Freightliner Cascadia Evolution tractors that boasts aerodynamic and efficiency improvements that the OEM says deliver up to an additional 7% improvement in fuel economy over an EPA 2010-compliant Cascadia, and up to 5% better fuel efficiency over the 2013 Cascadia. In the five month period between the start of production in March 2013 to the end of August 2013, Freightliner trucks received more than 15,000 orders for the 2014-model year tractors.

On trailers, skirts and undertray systems have also seen an increasing interest. It’s not uncommon to see more skirted-trailers than not on the highways, and Smart Truck reported that it has 30,000 undertray products on the roads today, and that number is increasing. The company puts its UT-6 undertray configuration at an approximate 6% miles per gallon fuel savings. Of course, individual results my vary. While acceptance for aerodynamic products has increased, the next challenge is proving the increase in efficiency for fleets.

Easier said than done. Even back in 2009, a white paper investigating truck aerodynamics and its impact on fuel economy by Peterbilt Motors Co. pointed out that improper testing can produce results that vary wildly. In regards to the then-popular wind tunnel testing, Peterbilt’s Engineering Systems Manager Rick Mihelic stated, “Repeatable results do not guarantee accurate results … Accurate results should represent real-world results, and accurately interpreting wind tunnel results has been a longstanding challenge.”

More recently, the aerodynamics industry has moved toward commercial aircraft level computational design (CFD) and accurate coast down aero testing. Both are complicated tasks that are best left to third-party companies. So how does a fleet manager prove that investing in aerodynamic products can pay off?

Some smaller fleets, have been able to conduct their own real world testing, using their equipment and their drivers, but it’s no small order. Even the most rudimentary requires dedicated lanes, equipment and drivers, in addition to the monitoring logistics to put together a decent test. SmartTruck Chief Commercial Officer Mitch Greenberg explained that within the aerodynamic product category, it’s a case of the smaller fleets producing fuel efficiency results while larger fleets struggle to justify the cost. Anecdotally, he said that some of the best efficiency proof comes from owner/operators. It makes sense—the fuel money is coming out of their pockets.

They’re happier when they’re spending less. The same can be said for the trucking industry as a whole. It’s just a matter of time before fleets that have invested in aerodynamic products to see the return coming back in their bottom lines.

You May Also Like

Southeastern Freight Lines opens service center in New Orleans 

The facility additions include enhanced office and dispatch spaces, new appointment warehouses, a bunkhouse, gym and more.

Southeastern Freight Lines is opening relocated service center in New Orleans. The service center, located at 588 West Alpha Drive, consists of 120 dock doors and 82 associates, the company notes. The facility additions include enhanced office and dispatch spaces, new appointment warehouses, a bunkhouse, gym, large breakrooms and a sizeable increase in dock doors, according to the press release. 

So you want to write for Fleet Equipment?

Of course you do. As the premiere online publication for the heavy-duty truck market, charting the latest in trucking equipment, technology, and service trends, Fleet Equipment has a knack for digging up the stories behind the stories (while having a lot of fun along the way). Now you can be a part of it! But

Write for Fleet Equipment
Babcox Media mourns the passing of Tim Fritz, longtime editor and friend

Babcox Media Editor Tim Fritz passed away on Feb. 23 from a heart attack. He was 53 years old. Related Articles – Debating the merits of ethanol – Why isn’t a truck’s appearance part of the PM process? – Change is coming to U.S. energy policies Tim joined Babcox Media in 1990 and spent 31

Tim-Fritz-1400x700
What’s behind the slow adoption of FA-4 oil?

Introduced three years ago, the American Petroleum Institute (API)’s CK-4 and FA-4 oil categories were billed as the next generation of oil, improving on the engine protection and fuel economy benefits offered by previous engine oil categories.

Slow-Adoption-Oil-800x400
How will today’s ‘customer focus’ translate to tomorrow’s electric trucks?

Over the past three years, OEMs have invested heavily in driver-focused equipment benefits—from cozy creature comforts to uptime- and productivity-boosting technology. Today, significant R&D investment is going into the development of electric trucks—probing the possibilities of untested powertrains in hopes of producing a product that meets application needs.

Volvo-electric-truck-VNR-800x400

Other Posts

Five truck trend takeaways from September

Let’s rewind and explore the pages of our industry playbook in this truck trends takeaway, just like the pros in the NFL. Run it back!

Carrier Transicold launches new Vector 8400R refrigeration unit

The Vector 8400R delivers efficient refrigeration and freezing performance in a space-saving, thin-profile design.

Volvo starts serial production of electric trucks at Belgium factory

Three different electric models will be built in Ghent: the Volvo FH, the Volvo FM and the Volvo FMX Electric.

Used truck sales uncharacteristically high in August

Compared to July, average retail price increased 1%, while miles and age both declined 1%.